clientele

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 In the modern metal processing industry, automation is fundamental to achieving precision, consistency, and operational efficiency. Process Tech Solution specializes in delivering advanced industrial automation solutions, with core expertise in Cold Rolling Mills (CRM) and Hot Rolling Mills (HRM/HSM). The organization is engaged in automation engineering, control system design, system integration, and commissioning of complex industrial processes.

Process Tech Solution has successfully executed a wide range of automation, commissioning, and system integration projects across rolling mills and associated process systems. Its scope includes Hot Strip Mills (HSM), Cold Rolling Mills (CRM), and auxiliary process units, contributing to enhanced plant performance, precision control, and operational efficiency.

A key strength of the organization lies in its strong foundation in ABB and Siemens automation platforms, which form the backbone of its control and drive systems. The company has extensive experience in working with ABB and Siemens PLCs, drives, and control architectures, enabling seamless integration between electrical, mechanical, and process systems. Its expertise includes system interfacing, communication protocols, and real-time synchronization, ensuring reliable and efficient plant operation.

In the field of Cold Rolling Mills, Process Tech Solution has executed automation for a wide range of configurations, including 2-Stand, 4-Hi, 6-Hi, and 20-Hi mills. The company has commissioned 20-Hi Cold Rolling Mills (500 mm and 700 mm widths) and delivered automation for 4-Hi Aluminum Cold Rolling Mills (1250 mm width).

The organization has implemented multiple 4-Hi Cold Rolling Mills, including systems with Screw Down mechanisms and advanced thickness control technologies such as Hydraulic Gap Control (HGC) and Automatic Gauge Control (AGC). These systems were engineered and integrated using ABB and Siemens drive systems, ensuring precise speed control, load sharing, and accurate thickness regulation.

The company has also handled 6-Hi Cold Rolling Mills (Mino’s configuration), including initial execution, extended project involvement, and ongoing automation work. These projects required advanced coordination between PLC logic, drive control, and feedback systems, highlighting strong integration capability.

In the domain of Hot Rolling Mills, Process Tech Solution has delivered automation for 5-Stand, 6-Stand, 8-Stand, and 9-Stand mills, including systems with Screw Down control, multi-stand synchronization, and high-speed process coordination. The execution of multiple 6-Stand mills demonstrates repeatability and reliability in delivering complex automation systems.

The company has also executed 8-Stand Hot Rolling Mills (3 Stands 2-Hi & 5 Stands 4-Hi) and is involved in 9-Stand mill automation and panel modification projects, requiring integration of new control systems with existing plant infrastructure. These projects involved ABB and Siemens system interfacing, ensuring smooth communication and stable operation across upgraded systems.

Its experience further includes automation of Hot Strip Mills (HSM), where high-speed rolling operations demand precise coordination between drives, sensors, and control logic.

Beyond rolling mills, Process Tech Solution has executed automation for a wide range of industrial processes, including Rockwool manufacturing systems, filter press systems, sheet shearing lines, and furnace tracking systems. These systems were integrated using PLC-based control architectures and HMI interfaces, ensuring accurate monitoring and synchronized operation.

The company has also provided automation support for printing press operations and technical services for casting systems, demonstrating versatility across industries.

A significant part of the organization’s capability lies in the development of PLC, HMI, and SCADA systems using ABB and Siemens platforms. These systems enable real-time monitoring, advanced process control, alarm management, and data visualization. The development of intuitive Human Machine Interfaces (HMI) enhances operator interaction, improves decision-making, and ensures efficient plant operation.

In addition to execution, Process Tech Solution provides commissioning, troubleshooting, system optimization, and long-term technical support. Its ability to integrate, upgrade, and maintain complex automation systems ensures sustained performance and reliability over time.

Process Tech Solution has executed and supported the following automation projects:

• 9-Stand Finishing Mill
  Technology control, mill startup, and system integration using ABB & Siemens platforms 
• 2-Stand Cold Rolling Mill (CRM)
  Automation engineering and drive system integration 
• 20-Hi Cold Rolling Mills
  Multiple systems (500 mm and 700 mm width) with precision automation and control 
• 4-Hi Aluminum Cold Rolling Mill
  1250 mm width system with integrated drive and control architecture 
• 4-Hi Cold Rolling Mills (Multiple Executions) 
  • Mill 1: Screw Down system 
  • Mills 2–5: Equipped with HGC and AGC systems 
  • Complete multi-mill synchronization using PLC and drive integration 
• 6-Hi Cold Rolling Mills (Mino’s Configuration)
  Execution, extended support, and ongoing automation with advanced control integration 
• Hot Rolling Mills (Multiple Executions) 
  • 5-Stand mill with Screw Down system 
  • Multiple 6-Stand mills (repeated execution) 
  • 8-Stand mill (3 Stands 2-Hi & 5 Stands 4-Hi) 
  • 9-Stand mill with panel modification and system upgrades
    (All involving ABB & Siemens system integration) 
• Hot Strip Mill (HSM)
  High-speed automation and control system execution 
• CRM Process Systems 
  • Annealing Furnace & Pickling Line 
  • Stainless Steel Bright Annealing Furnace (SS BA Furnace) 
• Mild Steel Rolling Mill
  4-Hi, 2-Stand configuration (500 mm width) 
• Other Industrial Automation Systems 
  • Rockwool manufacturing systems 
  • Filter Press systems 
  • Sheet Shearing Line 
  • Furnace Tracking System 
  • Printing Press automation 
  • Casting system support 

 Process Tech Solution combines deep expertise in ABB and Siemens-based automation systems with extensive field experience in rolling mill and industrial process automation. With proven capability in executing complex and repeated projects, the organization delivers high levels of precision, reliability, and system integration, supporting continuous improvement in industrial operations.